1206HB-5201 Curtis E-Z-GO 48V 250A Controller

Category: Curtis Model 1206

Product Description

This is a Curtis 48 Volt and 250 Amp DC Motor Controller for E-Z-Go and Cushman Golf Carts with Parts Number: 1206HB-5201 or Curtis 1206HB-5201.

Cross Reference Numbers:

• CL7007824
• CT1206HB-5201
• EZ612632
• HU4071096
• NL8320
• YP550070125
• YP5500701-25
• 7007824
• 1206HB-5201
• 612632
• 4071096
• 8320
• 550070125
• 5500701-25

Application: The Curtis 1206HB-5201 Controller works on the following E-Z-Go and Cushman carts:

Product Specifications

Specifications of the 1206HB-5201 Controller:

Curtis 1206HB-5201 48V 250A Controller

The 1206HB-5201 EZGO Controller is a remanufactured Motor Speed Controller for E-Z-Go and Cushman Golf Carts. It is a 48V controller with ITS throttle. This Controller regulates the speed and direction of motor rotation of your vehicle while maintaining E-Z-Go safety standards.

Figure: 1206HB-5201 Controller1



Figure: 1206HB-5201 Controller Label



Figure: 1206HB-5201 Controller Diagram

Pre-installation Tests

Before installing the 1206HB-5201 Controller, you must conduct a set of tests defined in the instruction manual that comes with the controller. Upon installation, you may encounter problems that may be due to a faulty controller or a faulty cart. The following tests will help diagnose if the fault is a cart fault or controller fault.

CHECK MOTOR WINDINGS:

1. Set your VOM to RESISTANCE (Ω).
2. With your motor disconnected, measure A1 to A2. This must measure BETWEEN .3Ω and 1Ω.
3. With your motor disconnected, measure F1 to F2. This must measure BETWEEN 1Ω and 2Ω.
4. With your motor disconnected, measure A1 to F1. This must measure OPEN.
5. With your motor disconnected, measure F1 to motor case. This must measure greater than 5MΩ.

CHECK MAIN SOLENOID:

1. Disconnect all wires from the main solenoid.
2. Set your VOM to RESISTANCE (Ω).
3. Measure the solenoid coil. This must measure NO LESS than 100Ω.
4. Connect VOM leads to the main solenoid lugs.
5. Attach jumpers from the main battery positive and negative to the coil (small terminals).
6. The meter must jump from infinity to LESS THAN .3Ω.
7. Remove jumpers and reconnect solenoid wiring from the harness. (If suppression diode is present,
8. The non-banded side must go the blue wire – pin J1-6 from the controller.)

CHECK COTHERM:

1. Inspect the cotherm (insulating material) mounted to the heat sink for holes, debris, and tears.
2. Repair or replace, if necessary.

CHECK THE CART WIRE HARNESS:

• Check the connectors on the wire harness for corrosion, loose, broken, burnt or missing pins.
• Repair or replace pins as necessary.

Warranty Information

The EZGO 1206HB-5201 Controller comes with a 6-month warranty, extendable up to 36 months.

Frequently Asked Questions

Is this a new Controller?

No, this Controller is a rebuilt item.

What is the current rating of this Controller?

It is rated at 250 Amps.

Does it only work with EZGO TXT models?

No, this Controller works with other E-Z-GO models besides TXT. A full list of compatible models is given above.

Does it have 16-pin connectors?

Yes, it has both 16-pin and 4-pin connectors on the side.

Do I need to pay a core charge for the EZGO 1206HB-5201 Controller?

Yes, all remanufactured and rebuilt items are subject to a core charge. A core charge is refundable. The refund amount will be determined by the status of the core returned.

What kind of throttle does it use

The 1206HB-5201 uses ITS throttle.

How many Terminals does it have?

It has 3 terminals; B-, M-, B+

Does it have plug bars?

Yes, the Curtis 1206HB-5201 has 2 small plug bars (S1 & S2).

More Parts From Curtis

Beside Curtis 1206HB-5201 Controller, if you need More Electrical Parts from Curtis, we have a huge collection of

• Curtis 36V Battery Fuel Gauge
• Curtis XLR & Molex Cable Assembly
• Curtis Club Car Handset Adapter Cable
• Curtis 36/48V Gauge
• Curtis 36/48V Battery Discharge Indicator (BDI)
• Curtis PM Controller
• Curtis E-Z-GO PDS Controller
• Curtis CLUB CAR ERIC Controller
• Curtis DCS Controller and many more!

Figure: A sample of Curtis Parts at Lift Parts Warehouse

Are you looking for something else? Please browse our Part Catalog here. Lift Parts Warehouse provides quality aftermarket parts at a very reasonable price. All parts come with a limited 1 Year Warranty. We also guarantee a 100% fit for our parts.