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TCCH-48-25 Elcon 48V 25A Charger

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Part Number: TCCH-48-25

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Remanufactured OEM ($385.09) -

Repair Service ($307.49) - Save $77.60

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Description

TCCH-48-25 Elcon 48V 25A Charger

Category: Battery Chargers

Product Description

This is a Lead-Acid Battery Charger for various electric vehicles and equipment with Parts Number: TCCH-48-25.

Cross Reference:

CL7011253
ELTCCH-48-25
HU4123520
YP550111477
YP5501114-77
7011253
TCCH-48-25
4123520
550111477
5501114-77

Application: The TCCH-48-25 Elcon 48V 25A Charger is a lead-acid battery charger that is applicable for Electric Vehicles such as electric forklifts, golf carts, utility vehicles, cleaning equipment, or UPS.

Product Specifications

Specifications of the Elcon TCCH-48-25 48V 25A Charger:

AC Input Voltage Range	AC85V~AC265V
AC Input Frequency	45~65 Hz
Ac Input Current	14/8.1A
Output Voltage (Nominal)	48V
Output Voltage (Max)	65V
Output Current(Max)	25A
Full Load Efficiency	≥93％
AC Power Factor	≥0.98
Shock & Vibration Resistance Level	SAEJ1378 Standard
Environmental Enclosure	IP46
Operating Temperature	-40℃~+55℃ (-40℉~+131℉)
Storage Temperature	-40℃~+100℃ (-40℉~+212℉)
Charging Mode	10 Charging Curves
Battery Type	Lead Acid
Dimension	348(L) × 180(W) × 140(H) mm
Net Weight	6.33 kg

TCCH-48-25 Elcon 48V 25A Charger

The Elcon TCCH-48-25 Charger is a charger with true power factor correction. It can be programmed for any type of Lead-Acid battery, such as Gel, Flooded, AGM, Hemi-colloid, etc. This allows the optimum charging algorithm for the particular battery pack that you own.

An image of an Elcon TCCH-48-25 48V 25A Charger

It is to be noted that Elcon Chargers are not user-programmable. It will be programmed at the factory based on your usage type and then sent to you.

Protection Features of TCCH-48-25 Charger

The TCCH-48-25 Elcon 48V 25A Charger has the following protection features:

Short-circuit protection: If the charger encounters short-circuit, it will automatically stop charging. When the fault is removed, it will restart in 10 seconds
Thermal protection: Charging current will decrease if the internal temperature crosses 75℃ and stops completely if it exceeds 85℃. Once the temperature becomes normal, it resumes charging automatically.
Input voltage protection: The TCCH-48-25 Charger has an input voltage range of 85V-265V. If the input voltage is below 85V or over 265V, the charger will shut down protectively and resume when the voltage is within the design rating.
Reverse Connection Protection: The charger will stop charging if the battery polarity is reversed.

LED Indicator

The TCCH-48-25 Charger is equipped with LED indicators that indicate charging status. Below is the LED Indicator chart:

Red-Green flash (one-second interval)	Battery Disconnected
Red flash (three seconds interval)	Repair Battery
Red flash (one-second interval)	<80% Charge Indicator
Yellow flash (one-second interval)	>80% Charge Indicator
Green flash (one-second interval)	100% Charge Indicator

Common Fault Alarms & Solutions

The indicator LEDs can indicate a set of common faults. below is a list of the common faults and associated LED flashing sequence:

LED Flashing Sequence (One Cycle)	Indication
R G _ _ _ _ _ _	Wrong Battery
R G R _ _ _ _ _	Overcharged
R G R G _ _ _ _	Battery Overheated
R G R G R _ _ _	Incorrect AC Input Voltage
R G R G R G _ _	External Thermal Sensor Fault
R G R G R G R _	Communication Interface Fault
G R _ _ _ _ _ _	Charger Overheated
G R G _ _ _ _ _	Charger Relay Fault; Repair
G R G R _ _ _ _	Charger Fault; Repair

Notes:

R—red G—green
“_” denotes a one-second pause
Above the LED flashing sequence is one cycle; the LED will flash repeatedly if the fault has not been removed.

Solutions

Wrong Battery: Check if the battery and charger ratings match or inspect the battery for damage.
Overcharged: Confirm whether the battery capacity and selected curve match or if the battery is defective.
Battery Overheated: Check the temperature at the external thermal sensor. If overheated, the charger will start the battery protection.
Incorrect AC Input Voltage: Check that the AC input voltage matches the requirement.
External Thermal Sensor Fault: Ensure to connect the thermal sensor correctly.
Communication Interface Fault: Make sure the communication has been correctly connected or if it is damaged.
Charger Overheated: Check if the ambient temperature is too high or the ventilation is smooth.
Charger Relay Fault: Repair.
Charger Itself failure: Repair.

Warranty Information

The TCCH-48-25 Elcon 48V 25A Charger comes with a 6-Months warranty, expandable up to 36 Months.

Frequently Asked Questions

Is this a new charger?

No, it is a rebuilt battery charger.

Does it come with a temperature sensor?

Yes, as part of the thermal protection system, the TCCH-48-25 Charger comes with a temperature sensor.

Are you looking for something else? Please browse our Part Catalog here. Lift Parts Warehouse provides quality aftermarket parts at a very reasonable price. All parts come with a limited 1 Year Warranty. We also guarantee a 100% fit for our parts.