Product Description

The 7024772 Brake Kit is a high-performance aftermarket braking assembly engineered specifically for JLG electric aerial lifts operating on 24-volt electrical systems. This brake kit functions as a critical safety and motion-control component within the lift’s traction and drive system. It regulates rotational movement by converting kinetic energy into controlled friction, allowing the equipment to stop smoothly, hold position on elevated platforms, and prevent unintended motion during operation or parking.

This brake kit incorporates a precision-machined brake disc with a maximum outer diameter of 4.61 inches, optimized to deliver consistent torque output across varying load conditions. The braking surface maintains uniform contact pressure, which minimizes heat concentration and reduces friction fade during repeated duty cycles. This design ensures stable braking response during lift acceleration, deceleration, and emergency stop conditions.

The 7024772 Brake Kit directly integrates into JLG electric scissor lifts and vertical mast lifts without requiring system modifications. It matches OEM dimensional tolerances and electrical specifications, allowing seamless compatibility with existing brake actuators and control modules. The 24V configuration ensures rapid engagement when power is applied and immediate locking force when power is removed, a critical feature for elevated work platform safety.

Manufactured using high-strength alloy materials, this brake kit resists deformation, thermal fatigue, and premature wear in demanding industrial environments. It supports continuous-duty applications commonly found in warehousing, construction maintenance, facility operations, and industrial service work. By restoring proper braking performance, this kit improves machine stability, operator control, and compliance with workplace safety regulations.

The 7024772 Brake Kit is compatible with multiple JLG models, including 1230ES, 1930ES, 2030ES, 2032ES, 2646ES, and 3246ES. It serves as a reliable replacement for worn or failing braking components, reducing downtime and extending equipment service life.

7024772 Brake Kit

Product Specifications

The specifications of this product are mentioned below.

Condition	New
Brand	Aftermarket
Part Type	Brake Disc Kit
Manufacturer Part Number	7024772
Compatible Equipment Type	Electric Scissor Lift, Vertical Mast Lift
Compatible Equipment Make	JLG
Voltage Rating	24 Volts
Maximum O.D	4.61 Inches
System Application	Brakes & Brake Parts

Features And Benefits

Provides controlled stopping and secure load holding on elevated platforms
Precision-machined brake disc ensures uniform friction distribution
24V electrical compatibility supports OEM braking control systems
Direct-fit installation minimizes downtime and labor costs
Enhances operator safety and equipment reliability
Designed for demanding industrial duty cycles

7024772 Brake Kit For JLG Aerial Lifts

Warranty Information

Lift Parts Warehouse offers a 1-year warranty for the 7024772 Brake Kit. This warranty covers manufacturing defects and ensures reliable performance under standard operating conditions.

Applications

This brake kit is used in the following JLG aerial lift models:

JLG 1230ES
JLG 1930ES
JLG 2030ES
JLG 2032ES
JLG 2646ES
JLG 3246ES

These machines are commonly used in warehouse operations, indoor facility maintenance, construction finishing work, and industrial service applications where reliable braking performance is critical.

Not Sure If This Part Fits Your Equipment?

We want to help you find the right part. If you are not sure whether this brake kit fits your JLG aerial lift, contact our knowledgeable team using any of the options below:

Phone: 1.800.210.8170
Email: parts@liftpartswarehouse.com
Contact Form: https://www.liftpartswarehouse.com/contact-us
Live Chat: Look for the chat icon on our website

Frequently Asked Questions

What Function Does The 7024772 Brake Kit Perform In JLG Aerial Lifts?

The 7024772 Brake Kit controls rotational movement within the lift’s drive system by applying friction to the brake disc when electrical power is engaged or released. It ensures stable stopping, prevents rollback on slopes, and maintains platform position during elevated operations. This function is essential for operator safety, controlled lift motion, and compliance with aerial lift safety standards.

How Does The 24-Volt Rating Affect Brake Performance?

The 24-volt configuration allows the brake to engage and disengage with precise timing through the lift’s electrical control system. Proper voltage matching ensures immediate response during emergency stops and consistent holding force during stationary operation. Incorrect voltage ratings can lead to delayed engagement, reduced braking force, or system faults.

What Materials Are Used In The Brake Disc Construction?

The brake disc is manufactured from high-strength alloy materials designed to withstand thermal stress and repeated friction cycles. These materials resist warping, surface glazing, and structural fatigue. The machined friction surface promotes even wear, which extends service life and maintains predictable braking torque throughout operation.

Is The 7024772 Brake Kit A Direct OEM Replacement?

Yes, this brake kit is engineered to meet OEM dimensional and functional specifications. It installs directly into compatible JLG braking systems without requiring modifications. This ensures proper alignment, electrical integration, and mechanical engagement within the original braking assembly.

How Does This Brake Kit Improve Operator Safety?

The brake kit prevents unintended lift movement during operation, maintenance, and parking. It maintains holding force during elevation, reduces the risk of uncontrolled descent, and ensures consistent stopping behavior. These safety improvements protect operators, equipment, and surrounding work areas.

Need More Parts? More Parts From Lift Parts Warehouse

If you need more products from this category, you can buy:

At Lift Parts Warehouse, we carry a large inventory of high-quality replacement parts to keep your aerial lifts and forklifts operating at peak performance. If you need help finding the right part, our expert customer service team is available at 1.800.210.8170. Shop now and experience the Lift Parts Warehouse difference.

7024772 Brake Kit For JLG 1930ES 2030ES 2630ES 1230ES 2032ES 2646ES 3246ES Aerial Lifts

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