Komatsu forklift mufflers are acoustic devices that are part of the exhaust system of many Komatsu lift truck models. All Komatsu forklift models powered by internal combustion engines rely on one of these devices to move around properly. The muffler helps keep the noise level of the gasses expelled by the engine under control. These mufflers are designed and manufactured to be long-lasting elements; however, this does not mean they can not suffer damage or wear out over time. When a Komatsu forklift muffler cannot function well, the loud noises can become a major distraction for the driver and the people around, which is a potential work accident source. That is why it is important to change them when they start to wear out.
How does a Muffler Work in a Komatsu Lift Truck?
A Komatsu forklift muffler is an acoustic device that can be found on the back side of every Komatsu lift truck model powered by an internal combustion engine. Mufflers are considered the last component of the exhaust system of these vehicles. They are responsible for keeping the engine expelled gasses' noise level under control.
These acoustic devices absorb the sound waves created by the engine gasses when they leave the combustion chambers. Komatsu forklift mufflers redirect and distribute these sound waves so that the noises produced when the engine runs do not perturb the driver or the people around.
In most of these mufflers, there are a series of internal chambers whose function is to reduce the speed with which these gasses travel from the engine. Thanks to this configuration, the sound waves collide several times with the inner muffler walls, reducing their energy and, therefore, their sound pressure. When the gasses are finally expelled from the forklift's muffler, the noise level should be under control and almost unnoticeable.
How Long Should a Komatsu Forklift Muffler Last?
A Komatsu forklift muffler is designed and built to last for years. On average, you should expect them to serve for at least four or five years without major issues. However, these references can vary considerably depending on the lift truck's work environment and its hours in service. The main enemy of the mufflers is the humidity, so prolonged use of this equipment in humid surroundings or during winter will accelerate its deterioration. This is why regular checking is so important. With proper care, these acoustic devices can extend their lifespan beyond what is expected of them.
Symptoms of a Faulty Komatsu Muffler
Strong odors. When your muffler has a crack or perforation, the gasses escape earlier than they should. This leads to an inadequate escaping gasses concentration with a strong smell.
Vibrations on the exhaust pipe. Broken or blown mufflers alter the natural passage of the expelled gasses through the exhaust system. If the muffler configuration is altered, unwanted vibration could appear. When these vibrations are strongest enough can lead to problems in their connections.
Intense noises when the engine runs. An obvious indicator of its malfunction will be a noise increase when operating your Komatsu lift truck.
The high engine temperature. A blocked muffler will cause your engine fumes to build up. This directly affects your engine's temperature, possibly triggering the safety temperature sensors and turning off your lifting vehicle when you least expect it.
Engine power reduction. If your Komatsu lift truck muffler is clogged, it can negatively impact the performance of your engine.
This is an example of what a Komatsu forklift sounds like with a faulty muffler:
Most Common Komatsu Forklift Muffler Problems
Rust. It's the number one reason why mufflers start to fail. The rust starts to appear due to the moisture trapped inside them. Over time, this can lead to holes and cracks forming around their inner walls or through their main body.
Unwanted blows. Komatsu forklifts are designed to be tough and durable; they withstand even the most challenging working conditions. However, an unwanted hit, strong enough to change its shape, will lead to a bad performance of the muffler.
How to Choose the Right Muffler for Your Komatsu Forklift
If your Komatsu forklift muffler isn't working as it should, the best thing to do is purchase a new one. To carry out this task efficiently, you must consider the following aspects:
Budget. There are many alternatives when buying a new Komatsu forklift muffler. So, you have to evaluate the pros and cons of each buying option available and decide which one suits your budget. For example, could you afford a new muffler? Or do you have to buy a used one? Once you have dice what kind of muffler you want, you can continue with other steps.
The muffler type. In the market, you will find two major forklift muffler spare options, OEM and aftermarket. The OEM-type mufflers are the original components distributed and endorsed by the lift truck brand and its authorized agents. On the other hand, aftermarket mufflers are manufactured by third parties and are usually adapted to a more significant number of forklift models.
The model of your Komatsu lift truck. You need to make sure your new muffler fits your Komatsu forklift perfectly. Look in your forklift manual to verify the required dimensions. If you do not have the manual on hand, ask the supplier for advice.
Purchase Your New Komatsu Forklift Muffler at Lift Parts Warehouse
If you need a new muffler for your Komatsu forklift, Lift Parts Warehouse is the best place to find it. Lift Parts Warehouse has been one of the leading distributors of forklift spare parts for years. In our online catalog, you will find popular and hard-to-find replacement parts from the greater material handling vehicle brands, including Komatsu.
At Lift Parts Warehouse, we know how difficult it can be to get the right piece for a lift truck, especially if the lift truck model is old. But don't worry; our professional staff is here to help. Thanks to Lift Parts Warehouse, finding the perfect muffler for your Komatsu truck has never been as easy as it is now.
If you get your new muffler with us, you can be sure that you are getting a top-quality product. We offer a 1-year warranty on each of our products. Plus, we have an excellent shipping service that will deliver your order in just a few days. If, for some reason, you change your mind after making the purchase, don't worry! You can return it and ask for a refund. For more information about our return policy, click here.
Remember that if your order exceeds $650, the shipping is free, so take advantage of our services; add to your muffler order other spare parts for your Komatsu forklift that you may need in the future, and save money in the process. Have a look at the most well-rated Komatsu forklift parts chosen for our clients:
Without a proper muffler, many forklift Komatsu forklift models would not be able to move around without becoming a major source of driving distraction, which is hazardous, especially in material handling work environments. For this reason, when you require a new muffler for your Komatsu forklift, do not hesitate to contact Lift Parts Warehouse services. With our mufflers, you no longer have to worry about those annoying noises and louder noises produced by the engine of your Komatsu forklift truck, allowing you to concentrate on what matters and accomplish your job efficiently.