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Toyota Forklift Brake Master Cylinders: Genuine OEM and Aftermarket Parts

Table of Contents

  1. Summary
  2. What is a Master Brake Cylinder on a Toyota Forklift?
  3. Where is the Master Brake Cylinder Located on a Toyota Forklift?
  4. Bad Master Cylinder Symptoms
  5. How Much Does it Cost to Replace a Toyota Forklift Brake Master Cylinder?
  6. How to Replace a Toyota Forklift Brake Master Cylinder
  7. How Do You Test a Toyota Brake Master Cylinder?
  8. High-Quality Toyota Forklift Brake Master Cylinders at Lift Parts Warehouse
  9. Takeaway

Summary

The brake master cylinder is a vital component of the Toyota forklift braking system, and it needs to be in good working condition to ensure safe operation. The brake master cylinder is responsible for providing braking power for your lift truck. For that reason, choosing the right brake master cylinder for your Toyota forklift is crucial. To help you with this task, Lift Parts Warehouse wants to share all you need to know about Toyota forklift master cylinders so that you can make the best possible purchase decision.

What is a Master Brake Cylinder on a Toyota Forklift?

The brake master cylinder is a cylindrical device that contains two pistons, one for each of the brakes ( front and rear). It is responsible for providing the hydraulic pressure that activates the brakes.

A cross section view of the internal components of a Toyota forklift master cylinder
Brake master cylinder internal main components

The master cylinder is filled with brake fluid, and this is compressed when the brake pedal is depressed. This action forces the fluid through the system to the brakes, where it applies pressure to the pads or shoes, causing them to stop the Toyota lift truck.

The relatively important components of a brake master cylinder are:

  • The reservoir stores brake fluid. It is made of durable materials that can withstand high temperatures and pressure.
  • The piston is located in the center of the reservoir and is connected to the spring.
  • The spring provides tension and pressure to the piston, which helps to keep the brakes from locking up.
  • The bushing is located at the bottom of the reservoir and helps to seal the piston in place.
  • The piston cup is located at the top of the reservoir and helps to keep the brake fluid from leaking out.

Where is the Master Brake Cylinder Located on a Toyota Forklift?

The Toyota forklift master cylinder is a small, cylindrical component that houses the forklift's brake fluid. When the brakes are applied, the liquid is forced through a system of hoses and valves to the forklift's brakes themselves, causing them to engage and slowing or stopping the machine. It is not hard to find. They're usually mounted beneath the operator floor panel.

Bad Master Cylinder Symptoms

Given that the master cylinder is what provides the pressure that activates the brakes, it must perform in good working condition. Unfortunately, over time and with extended use, the master cylinder can start to fail. These are the typical symptoms that can help you identify the deterioration of your Toyota forklift master cylinder.

The foot of a Toyota forklift operator pressing against a loose brake pedal
A loose brake pedal can be an indication that you Toyota forklift master cylinder may be failing

  1. Spongy or soft brake pedal: This is usually one of the first signs of an issue with the master cylinder. If you press down on the brake pedal and feel spongy or soft, it's a high alarm that the master cylinder does not provide enough pressure.
  2. Leaking fluid: Another symptom of a bad master cylinder is leaking brake fluid. If you notice any brake fluid on the ground under your Toyota forklift, it's a sign that there is an issue with the master cylinder.
  3. Brakes feel "grabby": Is your Toyota forklift's brakes starting to feel "grabby" or like they are engaging too early? It's another sign that the master cylinder is failing.

If you notice any of these bad master cylinder symptoms in your Toyota forklift, it's important to have it checked out by a professional as soon as possible. A failed master cylinder can cause the brakes to fail, leading to a serious accident. Don't take chances with your safety - if you suspect there is an issue with the master cylinder, have it inspected right away.

How Much Does it Cost to Replace a Toyota Forklift Brake Master Cylinder?

Replacing a brake master cylinder is a relatively easy and inexpensive repair. The average cost of the part is around $100- $200. Labor costs are estimated between $114 and $144, and it should take about two hours to replace. Toyota forklifts are known for their durability and reliability, so this is an excellent investment for your business.

How to Replace a Toyota Forklift Brake Master Cylinder

If your Toyota forklift is starting to have brake issues, it may be time to replace the brake master cylinder. This procedure is relatively simple, but it's important to follow the instructions carefully to ensure that everything is done correctly. Here's a step-by-step guide on how to replace a Toyota forklift master cylinder:

  1. First, you'll need to remove the operator floor panel and remove the old master cylinder. To do this, start by disconnecting the hydraulic lines from the cylinder. Once they're disconnected, you can unscrew the bolts that hold the cylinder in place and then remove it.
  2. Next, you'll need to install the new master cylinder. Start by connecting the hydraulic lines to the new cylinder, and then bolt it into place.
  3. Finally, you'll need to bleed the brakes. The bleeding is a crucial step in the process, as it ensures that there are no air bubbles in the system. To bleed the brakes, it is needed to open the bleeder valves on the cylinders. Then, pump the brake pedal until all of the air has been bled from the system. Close the valves when finished.

Toyota forklift master cylinder highlighted by a red circle. Use as guide to located the master cylinder on the lift truck
Remove the operator floor panel to find out the Toyota forklift brake master cylinder. It is easily identified for its stem connection (Use the image as reference)

Following these steps should allow you to successfully replace your Toyota forklift's brake master cylinder. Remember to take your time and be careful when completing this task, as it's essential to do it correctly to ensure safety while operating your forklift.

How Do You Test a Toyota Brake Master Cylinder?

It is important to test the brake master cylinder on a Toyota forklift because the brakes are an essential safety feature. If the brakes are not working correctly, it could lead to an accident. By testing the brake master cylinder of your lift truck, you can ensure that the brakes are in good condition.

To accomplish the brake master cylinder testing, follow the steps below:

  1. Ensure that the Toyota forklift is parked on a level surface.
  2. Locate the brake master cylinder, which is typically located near the pedals on the floorboard.
  3. Once you have found the brake master cylinder, you will need to check the fluid level. The fluid should be at or above the "full" line on the reservoir. If it is not, you will need to add brake liquid until it reaches the appropriate level.
  4. With the fluid at the proper level, pump the brakes several times to build up pressure.
  5. Finally, press down on the brake pedal and hold it for a few seconds. The pedal should not sink to the floor; if it does, there is a problem with the brake master cylinder, and it will need to be replaced.

By following the steps outlined above, you can quickly test the brake master cylinder on your Toyota forklift to ensure that the brakes are functioning correctly.

The foot of a Toyota forklift operator testing master cylinder performance and feeling brake pedal response
When you test a master cylinder what you are looking for is that the brake pedal does not sink to the floor

High-Quality Toyota Forklift Brake Master Cylinders at Lift Parts Warehouse

Lift Parts Warehouse is your one-stop shop for all Toyota forklift parts, including high-quality brake master cylinders. We carry a wide selection of forklift brake master cylinders to fit a wide variety of models. Our experienced team is always available to help you find the right component for your Toyota lift truck.

Lift Parts Warehouse has the largest selection of OEM and aftermarket brake master cylinders for Toyota forklifts. We have the part you need to get your Forklift back up and running safely. We have you covered whether you're looking for a replacement Toyota forklift master cylinder or just want a spare on hand.

A new aftermarket 00591-35410-81 Toyota forklift brake master cylinder
Toyota forklift master cylinder for lift truck model 00591-35410-81

Our online catalog is easy to use, so you can find the right brake master cylinder for your machine quickly and easily. Plus, we offer competitive prices on all of our parts so that you can get the best value for your money.

All the products in our online catalog have a one-year guarantee, so you can be sure that you will be buying a product of excellent quality. We have a very good delivery service, and if your purchase reaches $650, this service will be free! Don't miss out on this opportunity. Buying Toyota forklift brake master cylinders at Lift Parts Warehouse is a worth it investment.

Takeaway

The brake master cylinder helps maintain the correct pressure in your brakes to respond correctly. If the brake master cylinder starts to fail, it's crucial to replace it immediately to avoid any possibility of an accident. Fortunately, Lift Parts Warehouse makes it easy to find the right Toyota forklift master cylinder for your needs. We carry an extensive selection of parts for many different Toyota forklift models, and our online catalog makes it easy to find the right part for your machine. Plus, all of our products come with a one-year warranty for your peace of mind. Do not hesitate. Lift Parts Warehouse will be your trusted online retailer from now on.

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