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Toyota Forklift Starters - The Best OEM and Aftermarket Replacements for Your Lift Truck

Table of Contents

  1. Summary
  2. How do a Toyota Forklift Starter Work?
  3. Where is the Toyota Forklift Starter Located?
  4. What are the Symptoms of a Bad Starter on a Toyota Forklift?
  5. What Causes a Toyota Forklift Starter to Fail?
  6. How do I Check for a Bad Starter?
  7. Get the Best Toyota Forklift Starters at Lift Parts Warehouse
  8. Takeaways

Summary

Starters are an essential part of your Toyota forklift. They are durable and reliable, so you can count on them to get the job done. But, like any other component, they may need to be replaced at some point. If your Toyota forklift has starting problems, it is probably time to get a new starter. At Lift Parts Warehouse, we want to help you with this task by giving you all the information you need so that you can purchase your replacement without any inconvenience.

How do a Toyota Forklift Starter Work?

Toyota forklift starters are designed to work in a specific way. First, the battery sends a current to the starter solenoid (solenoids convert electrical energy into mechanical work). The solenoid then uses the current to close a set of contacts, allowing the battery's current to flow through to the starter motor.

Cross-sectional view of a typical engine starter where it shows its internal components
Cross section view of a typical engine starter

The starter motor then turns the engine over, and once the engine is running, the starter disconnects from the circuit so that it doesn't continue to draw power from the battery.

Toyota forklifts powered by internal combustion engines use a 12-volt battery, and the amount of current that flows through the starter circuit is controlled by a switch on the dash called the ignition switch. When you turn the key to the "start" position, this switch completes the circuit and allows the current to flow to the starter solenoid.

Where is the Toyota Forklift Starter Located?

Toyota model 1ZS LPG forklift engine with the starter coupling highlighted with a red circle
Due to its characteristic shape, the starter motor is easy to locate

Most Toyota forklift starters can be found coupled to one side of the engine. They are small, cylindrical devices that make use of the battery's electrical power to crank the engine. The starter contains a solenoid, which is a coil of wire that generates a magnetic field when electricity is passed through it. When this happens, the magnetic field activates the starter motor, which spins the engine's flywheel. This flywheel is attached to the crankshaft, so the engine's pistons start ups and downs when it's rotated.

Upper view of a Toyota forklift starter attach on the engine
Some Toyota forklift models have an oil filter you need to detach from the engine in order to access the starter

What are the Symptoms of a Bad Starter on a Toyota Forklift?

When the starter motor on your Toyota forklift fails, your work dynamics suddenly suffer. You cannot move materials from one point to another when the starter motor no longer works. It may seem like it happened suddenly and without warning. But guess that? Several symptoms can indicate that you have a bad or failing starter motor. By being aware of these signs, you may be able to avoid unwanted downtime.

Mechanic holding a faulty Toyota forklift starter in his hand
A starter will always give signs that it is deteriorating. If you pay attention, you will be able to take action in time

The Toyota lift truck engine won't turn over

The most common sign that your starter is not working is that nothing happens when you turn the key or push start. The most likely reason for this is that the starter relay or motor has burned out or there is an electrical problem. However, it is also possible that a dead battery causes the problem.

Strange sounds when turning the key

There are a lot of different sounds a lift truck can make when it's starting to break down. If you hear a noise you've never heard before when trying to start the car, you should pay attention. Any clicking, grinding, or whirring noise could mean the starter is about to die. When the starter components are worn out or not working properly, it often makes a grinding noise similar to the one you hear if you try to start the engine again right after starting it.

Intermittent starting issues

If your Toyota lift truck doesn't start the first time, but it works the next time, you probably have a problem with the starter relay. The starter relay either sends full electrical current or nothing to the starter.

Smoke smell

If the Toyota forklift starter does not work, it is essential not to force it. If you try to make it run too many times, the components could overheat. When this happens, you might smell smoke. Possible causes could be a short circuit, a blown a fuse, or a problem with the ignition switch. Regardless, you should contact a certified mechanic as soon as you notice this situation.

Starter runs, but the forklift engine won't

The starter may turn on, and still, your forklift engine won't respond. You may turn the ignition switch or push start and hear the starter activate, but the lift truck engine doesn't crank over. Sometimes the issue with the starter is mechanical. If this happens, you will likely need to replace the starter of your Toyota forklift.

What Causes a Toyota Forklift Starter to Fail?

Various factors can lead to starter problems, including voltage fluctuations, low battery power, or dirty electrical contacts. In some cases, a faulty starter can also be caused by incorrect installation or maintenance. If you suspect that your Toyota forklift starter is not working properly, it is vital to have it checked by a qualified Toyota service technician.

A new aftermarket starter replacement 28100-31020, compatible with Toyota 2FD-10, 2FG-7, 2FG-9, 2FGL-7, and 2FGL-9 forklift models
An aftermarket starter 28100-31020 would be a excellent choice to replace a Toyota lift truck 2FD-10 faulty starter

Starter pinion or freewheel damaged

If the starter pinion or freewheel is worn out, it can cause the Toyota forklift to fail to start. This mechanical problem can lead to intermittent starting issues or even a zero engine response. In some cases, you may be able to repair the starter. However, if the starter is damaged beyond repair, you will need to replace it.

A faulty starter switch

This switch is responsible for engaging the starter motor when the key is turned. If the solenoid switch is stiff or faulty, it may not engage the starter motor properly, causing the starter to fail. If it is visibly damaged, it will need to be replaced. Finally, consult a qualified Toyota technician for further diagnosis and repairs if the problem persists.

Electrical connections

A common cause of starter problems is faulty electrical connections or becoming loose over time. If the connections are not repaired or replaced, they can cause the starter to fail. Another potential issue is a build-up of dirt and debris on the starter components, which can insulate the electrical contacts, preventing the starter from working properly.

Bad Battery

If the battery is not providing enough power, the starter will not be able to start the engine. This is because the Toyota forklift starter is designed to draw a large amount of current from the battery, and if the battery is low on power, it will not be able to provide that current. If you find that your Toyota forklift is having difficulty starting, it is essential to check the battery to make sure that it is fully charged. If the battery is not the problem, you may need to replace the starter.

How do I Check for a Bad Starter?

If your Toyota forklift won't start, one of the first things you should check is the starter. Here's how to do it:

  1. Make sure the battery is fully charged. If it's not, recharge it or replace it.
  2. Check the connections to the starter. Make sure they're clean and tight.
  3. Place your starter in the vise or have someone hold it carefully.
  4. Attach the negative (identified by its black color) battery cable to the battery's negative terminal. The other end will need to be attached to the starter case.
  5. Attach the positive (identified by its red color) battery cable to the positive terminal on the battery. The other end needs to be attached to the stud on the starter solenoid.
  6. Attach one end of your jumper wire to the battery cable you just attached to the starter solenoid.
  7. Touch the other end of the jumper wire to the terminal on the starter solenoid.

Positive and negative battery cables connected to a Toyota forklift starter in order to do a diagnostic test
Make sure to check the battery cables connection before doing a diagnostic test

The pinion gear will come out and spin fast. If this happens, then the starter is good. On the other hand, if the pinion gear comes out and turns very slowly, there is something wrong with the starter. Finally, if nothing happens and you hear a loud click. If this happens, the Toyota forklift starter is bad and needs to be replaced.

Get the Best Toyota Forklift Starters at Lift Parts Warehouse

At Lift Parts Warehouse, we offer a wide variety of starters compatible with many Toyota forklift models. Our prices are great for both OEM and aftermarket starters. Each of the products available on our website has a one-year warranty, so you can be sure that you are acquiring a quality product.

New aftermarket Toyota forklift starter replacement 28100-22061-71
Aftermarket Toyota forklift starter replacement 28100-22061-71

If you give us the model and year of your Toyota forklift, we will show you a complete list of the best available starter replacements. You don't have to worry about anything else. We will deliver your new Toyota forklift starter in just a few days. That's why Lift Parts Warehouse is the one-stop-shop for all your replacement needs.

We remind you that you also have other spare parts for your Toyota forklift that may interest you. Among the most requested by our customers we highlight the following:

Takeaways

The starter motor is very important for your Toyota forklift. It helps the forklift start working without any problems. If the starter motor is not working well, it could cause a lot of headaches, it could drain the battery, or it could damage the electrical connections and wiring. In any case, these are all things you want to avoid. When it is time to replace the starter motor, Lift Parts Warehouse is the best place to go. We have a shopping service that will get you a new starter motor in less than you think.

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