Forklift
Control Module
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Forklift
Electric Control is the embedded system used to control forklift vehicles’
electric functions. This system also works as the switching system and is the
central part of the engine. This system is also called the power management
system. All the electronics features of the vehicle are controlled by this
forklift control module. The function includes the control of vehicle
suspension and braking, maintaining the cabin’s temperature, and the fuel
injection as required.
The data is first collected
from various used sensors like pressure sensors, temperature sensors, and
data is also collected from multiple other modules. Then the information is
collected from all the modules and based on which the necessary decisions
are taken.
Processing Unit
The collected data is then
processed using the processing unit and based on which the output actions
are carried out. The processor then reads the software data,—on-board to
approve, and finally, it decides the suitable output
Output
Finally, based on the decision
taken by processors, the desired action is carried out by allowing the
correct amount of power to control the actuators.
The
working of Forklift Control Module has three major categories:
Types of Forklift Control Module
Transmission Control Module
Powertrain Control Module
Central Control Module
Brake Control Module
Body Control Module
General Electronic Module
Central Timing Module
Suspension Control Module
Main Features of Control Modules in a Vehicle
Systematic transfer of data
Efficient data network
Assistance in real-time decision making
Dependability and the security
Diagnostics
Improved Quality of Service
Factors to consider while selecting Forklift Control
Module
Engine Configuration
Number of outputs that ECU requires
How to choose the correct Forklift Control Module?
Things to consider while choosing the Forklift Control
Module:
Number of sensor input that ECU required
Required Special FeaturesPlans as some ECU may not be
upgraded for the things you want.
Key Elements of the Control Module
Microcontroller: It is the
heart of the Forklift Control Module that controls the overall function of
the module.
Memory: The memory of the
Control Module includes the EEPROM, Flash, and SRAM. The data of the
controller is stored in this memory unit.
Inputs Unit: The input unit
includes the digital and analog inputs both. The supply voltage ad ground
is also included in this unit.
Output Unit: The output devices
are controlled by this unit. This includes the relays, valves, injectors,
etc. It also included the logic outputs
Communication link: For the
communication of the modules and the external devices, the CAN bus,
ethernet, and K-line communication systems could be used.
Embedded Software: It
configures the data in the microcontroller to operate the system smoothly.
Design Model of Forklift Control Module
The design and development of the forklift
control module included the hardware and software for performing the function
from the particular module. The control models are developed using the V
models. The design is carried out from scratch and is iterative, and
improvements are made to both hardware and software.
Figure 2: Electric Control Module for Forklift
Testing
There
is a detailed analysis for failure to catch the failures modes that could lead
to unsafe conditions. Various testing and validation activities can be carried
out to approve the production—onboard diagnostic help to provide the specific
data on system failures that perform the repairs.
Fault Codes
When
there is a fault code in the memory, it bypasses the logic with reduced engine
efficiency. In some circumstances, the self-diagnosis routine discovers a
severe fault that either fundamentally prevents the engine from running or
shuts the engine down in the interest of safety.
What happens if the Control Module is Dead?
If
the Forklift Control Unit is dead, the vehicle will not start, and this is
because the Control Unit controls the engine ignition. This will also affect
the vehicle’s various parts, but the fault might not be relevant as the dead of
ECU affects the engine’s ignition.
What happens if the Forklift Control Module Is
Faulty?
If
the ECU is faulty, the vehicle is not much affected, but the performance will
be negative. The engine will show some defects like higher fuel consumption,
gear shift, light on, and more.
Takeaways
The control module you choose for your
forklift truck should be a well-thought-out decision since it directly impacts
the performance of your forklift truck.
If you're looking for a control module for
a forklift manufactured by a different OEM, please visit our
website for a complete listing of the forklift
control modules. We have a variety of forklift control modules according to
your requirements and specifications.
