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Summary
The following technical information lets the reader know about the forklift various parts and their characteristics and types. You can also find the correct method of selection of forklift hydraulic pumps. Additionally, you will see the most common issue with the forklift parts.
The forklift is a vehicle that combines the pulley and hydraulic system that can lift heavy materials across various distances. The forklift can be used in multiple construction sites, warehouses, and other places where the heavy load needs to be transferred.
Purpose of Forklift
The primary purpose of forklifts is to carry heavy loads over long distances, and their carrying capacity could go up to 50 tons. Various forklifts can be used in all medium and large-size warehouses.
Forklift Various Parts
Forklift Hydraulic Pump
The forklift's hydraulic system uses the hydraulic pump, whose primary function is to convert the mechanical power into hydraulic energy. At the inlet pump, the vacuum is created by mechanical action, and thus this atmospheric pressure causes the fluid to pass to the pump from the tank.After then, the fluid is delivered to the pump outlet due to this mechanical action and thus makes it pass through the hydraulic system.
Figure 1: Toyota Hydraulic Pump
Type of hydraulic pump
●Gear Pumps
●Screw Pumps
●Rotary vane
●Piston pumps
Screw-Set for Toyota
The screw consists of the head at one end and pointed at other ends. It is often used to fasten the materials, and it is used to hold the objects together. The screws are tightened by a right-hand thread called clockwise rotation.
Types of Screws
Cap Screws
Cap Screw is used without a nut. It has a larger head, and its diameter is larger than the threaded portion. The larger head provided the positive mechanical stop while tightening the screw. They are usually screwed directly into a threaded or tapped hole, usually without nuts. Cap screws have a powerful clamping force when tightened.Hex head, socket head, and button head are the most common cap screw head styles.
Figure 2: Cap Screw
Machine Screws
This is a fully threaded shank screw. It is used with the nut. This screw is typically smaller than the average kind of screw. Tapped holes are intended to accept this screw. Once the machine screw has been fastened in place, its shape determines how it will lie. While round and Pan's heads will protrude from a flat surface, flatheads lay flush with countersunk holes.
Sheet Metal Screw
Sheet Metal Screw has a fully threaded shank with sharp threads and tips. Using this, they can cut metal, wood, plastic, and other materials. It is one of the versatile fasteners. Self-tapping screws require only pre-drilled holes.
Forklift Ring
The forklift O-ring is a type of gasket or seal that has a round cross-section. Various industries use them to prevent leaks of either liquids or gases in products, systems, or machinery. They are low cost, easy to produce, easy to install and offer pressure relief resistance. They have found applications in a lot of common products, such as automobiles and engines.
Figure 3: O-ring for Toyota
Selection Factor for Forklift Ring
Hardness
Performance against operational conditions
Materials’ abrasion performance
Cost of materials
Forklift Rod
Your truck's tie rod connects the steering knuckle to the rack on the front wheel. An adjusting sleeve surrounds the outer and inner ends of the tie rod. Rotating the steering wheel activates the mechanism. The forklift rod pulls or pushes the wheel and makes it turn. When you can't turn the steering wheel, it quickly becomes apparent just how necessary tie rod maintenance can be.
Figure 4: Forklift rod
The right way to choose the pump
Internal gear pumps
They are used in non-moving hydraulics and vehicles that operate in confined spaces like forklift trucks.
External gear pumps
They are commonly used in hydraulic applications like elevators.
Rotary vane pumps
They are used in injection machines in the industry and the construction industry.
Piston pumps
They are used to operate the hydraulic cylinder for the higher loads.
Problems with Forklift hydraulic pump
●Difficult Management
●Leakage of oil or hydraulic fluid
●Interrupts the effective working of the pump valve
●Unusual sounds like whistling and knocking while turning on the device
Common Reason for the failure of Forklift hydraulic pump?
High Load
Whenever there is a high load on the pump, it fails to operate effectively. It leads to the breaking of the input shaft, causing the failure of the pump.
Lack of fluid
If there is a lack of fluid in the pump, it could damage the pump.
Overpressure
A hydraulic pump does not create pressure; it creates flow and withstands pressure. The pump is damaged by excessive force within the system.
Common Issue with Forklift
Mast issues: The mast, which controls the lift, lowering, or tilting of the forklift, is a common source of problems—a hydraulic piston located in the middle of the mast powers the carriage that carries the load. By using hydraulic power, the mast raises and lowers loads by using gravity. Forklifts usually lift loads in stages, causing various problems. There are various mast-related issues, such as lifting incorrectly, lifting slowly, and lifting jerkily.
Steering issues: In tight spaces, forklifts can be challenging to maneuver. Steering problems cause accidents that can cause injury to operators and others nearby, so making sure your steering is functional is crucial.
Starting issues: Forklift problems can be frustrating and costly, as it delays jobs and makes drivers spend time fixing the problem rather than working.
Lift parts warehouse has a wide selection of forklift parts OEM and aftermarket supply. Our team finds the solution to find good quality forklift various parts at a low cost. Our suppliers are trusted and have been delivering quality products for many years. To know more about the product, click here and call us to ensure the application fits your needs.
Takeaways
●The forklift is a vehicle that combines the pulley and hydraulic system that can lift heavy materials across various distances.
●The primary purpose of forklifts is to carry heavy loads over long distances.
●The forklift's hydraulic system uses the hydraulic pump, whose primary function is to convert the mechanical power into hydraulic energy.
●The screw consists of the head at one end and pointed at other ends. It is often used to fasten the materials.
●The common issue with forklift includes mast issue, steering, and starting issue.
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